{"id":63120,"date":"2026-09-28T14:35:18","date_gmt":"2026-09-28T12:35:18","guid":{"rendered":"https:\/\/eurotherm.eu\/?p=63120"},"modified":"2026-10-05T09:22:58","modified_gmt":"2026-10-05T07:22:58","slug":"paint-shop-revamping-performance-efficiency-and-energy-savings","status":"publish","type":"post","link":"https:\/\/eurotherm.eu\/en\/paint-shop-revamping-performance-efficiency-and-energy-savings\/","title":{"rendered":"Paint Shop Revamping: Performance, Efficiency, and Energy Savings"},"content":{"rendered":"<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>When a coating system can no longer meet new production requirements, the solution is not necessarily to replace it entirely. In many cases, a targeted upgrade allows for the renewal of the most strategic technologies, improves line performance, and increases process efficiency. This is the approach Eurotherm chose for a leading company in the field of high-quality coating, with a specific goal: to achieve higher process temperatures while simultaneously reducing energy consumption. The result is a higher-performing, faster, and more efficient system, designed to ensure production continuity and long-term performance.   <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        The challenge: renovating the facility without starting from scratch                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>The customer had a clear and specific need: to upgrade the drying and curing ovens, adapting the new components to the fixed dimensions of the existing line and the available space in the plant.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        The Eurotherm Solution: Updated Technology, Enhanced Performance                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                            <div class=\"col-lg-4 mb-4\">\n                    <div class=\"bordered-img respimg-cont mt-4\">\n                        <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2022\/06\/Drying-oven.jpg\"\n                             alt=\"impianto di verniciatura\">\n                    <\/div>\n                <\/div>\n                \n                                    <div class=\"paragrafo-elenco text-dark\">\n                        <p>For the plant\u2019s retrofit, Eurotherm chose a solution focused on process efficiency and sustainability. The core of the project was the replacement of the old furnaces with new units based on air-channel technology, which replaced the traditional combustion chamber. This decision made it possible to meet the process\u2019s new thermal requirements while simultaneously achieving greater energy savings. The project thus transformed a limitation of the existing plant into a concrete opportunity for improvement, without unnecessarily modifying the parts of the line that were still operating efficiently.   <\/p>\n                    <\/div>\n                \n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        The main initiatives:                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <ul>\n<li><strong>New drying oven:<\/strong> designed to adapt the process to new production requirements and achieve more efficient processing conditions.<\/li>\n<li><strong>Old powder-firing kiln operating at 200 \u00b0C:<\/strong> replaced to ensure that the temperatures required by the new treatment cycle are reached.<\/li>\n<li><strong>Air-flow technology:<\/strong> incorporated into the new ovens to increase efficiency and reduce energy consumption compared to the previous configuration.<\/li>\n<li><strong>Automatic conveyor retained:<\/strong> The existing system was integrated into the new setup, avoiding the replacement of a component that was still serviceable and focusing the investment on technologies that truly needed to be upgraded.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Do you have a paint shop that needs to be modernized? Contact Eurotherm to work with our experts on designing a customized revamping project. <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Faster speeds, lower fuel consumption: the value of technological integration                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                            <div class=\"col-lg-4 mb-4\">\n                    <div class=\"bordered-img respimg-cont mt-4\">\n                        <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2022\/06\/Inside-drying-oven.jpg\"\n                             alt=\"impianto di verniciatura\">\n                    <\/div>\n                <\/div>\n                                    <div class=\"col-lg-8\">\n                        <div class=\"text-dark\">\n                            <p>The project was not limited to the renovation of the kilns. To further reduce processing times, Eurotherm installed<strong> a pre-gelation chamber equipped with gas-fired IR radiant panels<\/strong> at the entrance to the firing kiln. <\/p>\n                        <\/div>\n                    <\/div>\n                \n                                    <div class=\"paragrafo-elenco text-dark\">\n                        <p>The result is immediately measurable: the line speed has increased <strong>from 1\u20131.2 m\/min to 2 m\/min<\/strong>. In other words, the powder coating process has been <strong>doubled<\/strong> in <strong>speed<\/strong>, resulting in increased productivity while significantly reducing energy consumption. <\/p>\n                    <\/div>\n                \n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Why Choose to Revamp a Paint Shop?                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>A well-designed revamping project is a practical strategy for improving the performance of an existing plant. It is not simply a matter of replacing obsolete components, but of rethinking the process by identifying the technologies that can have the greatest impact on productivity and efficiency. A thorough redesign of the paint shop allows for:  <\/p>\n<ul>\n<li><strong>Adapt the production line to meet new process requirements<\/strong> by introducing technologies capable of reaching the required temperatures.<\/li>\n<li><strong>Increase productivity<\/strong> by focusing on the parts of the process that have the greatest impact on processing times.<\/li>\n<li><strong>Reduce energy consumption<\/strong> by adopting more efficient technologies and implementing more flexible control of the polymerization process.<\/li>\n<li><strong>Optimize the investment<\/strong> by keeping existing components that are still efficient in operation and focusing the upgrade on the truly strategic elements.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p>The result is a more modern, high-performance, and efficient painting system capable of meeting new production requirements while retaining some of the original components. This experience also confirms a core principle in industrial plant design: a targeted intervention, when supported by a thorough technical analysis, can significantly improve the line\u2019s performance and generate tangible benefits in terms of both production and energy efficiency. <\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Why Choose to Revamp a Paint Shop?                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Today, modernizing a painting system means looking beyond simply replacing technology. It means increasing production capacity, improving efficiency, and reducing energy consumption through solutions designed around the actual needs of the process. With this project, Eurotherm has transformed a plant whose performance had become limited into a faster, more efficient line that is ready to meet new production demands.  <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Do you have a paint shop that needs to be more efficient or can no longer meet the demands of your process? Eurotherm can analyze your existing setup and design a revamping project focused on performance, productivity, and energy savings. <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section class=\"content-block overflow-hidden mt-5\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author\"><div class=\"wp-block-post-author__content\"><p class=\"wp-block-post-author__name\">Eurotherm Editorial Office<\/p><\/div><\/div><\/div><\/div><\/section><section class=\"content-block overflow-hidden mb-3\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author-biography\">The Eurotherm Editorial Office is responsible for drafting and publishing the company\u2019s technical and institutional content. It supervises all articles to ensure consistency, clarity, and continuous updates, working closely with the engineering and production departments. Each text is carefully reviewed to guarantee informational quality and provide added value to professional readers in the sector.<\/div><\/div><\/div><\/section>\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":31545,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[214],"tags":[],"class_list":["post-63120","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-new-installations"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Painting Plant Revamp: Double the Speed | Eurotherm<\/title>\n<meta name=\"description\" content=\"Air-flow ovens and gas-fired IR pre-gelation units: this is how Eurotherm doubled the speed of a powder coating line while reducing energy 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