{"id":62825,"date":"2026-09-15T10:00:42","date_gmt":"2026-09-15T08:00:42","guid":{"rendered":"https:\/\/eurotherm.eu\/?p=62825"},"modified":"2026-09-21T09:07:17","modified_gmt":"2026-09-21T07:07:17","slug":"car-wash-tunnel-revamping-efficiency-and-customization","status":"publish","type":"post","link":"https:\/\/eurotherm.eu\/en\/car-wash-tunnel-revamping-efficiency-and-customization\/","title":{"rendered":"Car Wash Tunnel Revamping: Efficiency and Customization"},"content":{"rendered":"<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Eurotherm designed and carried out a major revamping project on an existing washing tunnel at the Turin plant of a leading industrial group in the automotive sector. This solution was developed for customers who need to upgrade the pretreatment section, optimize fluid management, and improve vapor extraction without replacing the entire system. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        The Challenge: Integration into Existing Spaces and Operational Continuity                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>The customer had a clear and specific need: to modernize and upgrade the industrial washing and degreasing system currently in use, adapting the new components to the strict dimensional constraints of the existing line and the available space in the plant. Traditionally, replacing process tanks in complex plants requires structural modifications or invasive changes to the production layout. The challenge for the Eurotherm team was to engineer and build two heating tanks, each with a capacity of 7,000 liters, custom-designed to integrate seamlessly into the existing structure and ensure high filtration and heating performance.  <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        The Eurotherm Solution: Custom Engineering for Surface Treatment                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                            <div class=\"col-lg-4 mb-4\">\n                    <div class=\"bordered-img respimg-cont mt-4\">\n                        <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2026\/09\/02.webp\"\n                             alt=\"\">\n                    <\/div>\n                <\/div>\n                \n                                    <div class=\"paragrafo-elenco text-dark\">\n                        <p><span style=\"font-size: 12.0pt; line-height: 115%; font-weight: normal;\">To address this need, we carried out a targeted revamp of the wash tunnel, installing new insulated stainless-steel tanks and integrating a dedicated vapor extraction system in the final blow-dry area.<\/span><\/p>\n                    <\/div>\n                \n            \n                    <\/div>\n\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Technical Specifications of the Project                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <ul>\n<li><strong>Custom Heating Tanks<\/strong>: 2 new tanks for degreasing liquids, each with a capacity of 7,000 liters, made of stainless steel, insulated, and designed with custom shapes and dimensions to fit the space available in the existing facility.<\/li>\n<li><strong>Gas heating system<\/strong>: Each tub is equipped with a gas heating system to quickly reach and maintain the operating temperature of the baths.<\/li>\n<li><strong>Liquid recirculation<\/strong>: Each tank is equipped with a recirculation pump for filtering the liquids and a pump for delivering the liquid to the tunnel nozzles.<\/li>\n<li><strong>Two-stage filtration<\/strong>: a recirculating liquid filtration system with in-line stainless steel baskets, designed to trap impurities and maintain the cleanliness of degreasing solutions.<\/li>\n<li><strong>Vapor Extraction and Filtration<\/strong>: Installation of a new vapor extraction and filtration system in the final blow-off area, designed to prevent the dispersion of mists into the workplace.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p><span style=\"font-size: 12.0pt; line-height: 115%; font-weight: normal;\">Do you have a washing or pretreatment system that needs to be modernized? Contact our specialists to design a customized revamping project. <\/span><\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Revamping, Efficiency, and Sustainability                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                            <div class=\"col-lg-4 mb-4\">\n                    <div class=\"bordered-img respimg-cont mt-4\">\n                        <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2026\/09\/03.webp\"\n                             alt=\"\">\n                    <\/div>\n                <\/div>\n                                    <div class=\"col-lg-8\">\n                        <div class=\"text-dark\">\n                            <p>The concept behind this project can be summarized in three key areas: performance restoration, energy efficiency, and operational safety. Thanks to its custom design, the revamp extends the service life of the company\u2019s car wash tunnel, avoiding the costs and time associated with a complete replacement. <\/p>\n                        <\/div>\n                    <\/div>\n                \n                                    <div class=\"paragrafo-elenco text-dark\">\n                        <p><strong>High performance and fluid cleanliness: the <\/strong>integrated component <strong>architecture <\/strong>is designed to optimize production output.<\/p>\n<ul>\n<li><strong>Continuous filtration<\/strong>: The two-stage inline stainless-steel basket filter retains solid residues and sludge, reducing the frequency with which degreasing baths need to be replaced.<\/li>\n<li><strong>Minimizing Heat Loss<\/strong>: Insulating the stainless steel tanks reduces heat loss, thereby optimizing gas heating consumption.<\/li>\n<li><strong>Protection of the production environment<\/strong>: The exhaust system in the final blowing zone captures residual vapors before the parts exit the tunnel.<\/li>\n<\/ul>\n                    <\/div>\n                \n            \n                    <\/div>\n\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Why Choose Eurotherm for Plant Revamping                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>This project demonstrates how custom-designed systems can overcome the space constraints of existing facilities while maintaining high standards of finish quality, operational continuity, and safety.<\/p>\n<p>Revamping is an effective solution for:<\/p>\n<ul>\n<li>Industrial facilities with fixed layouts where standard machinery cannot be installed.<\/li>\n<li>Companies that aim to reduce fuel consumption for heating degreasing solutions.<\/li>\n<li>Facilities that require an efficient vapor collection and filtration system during the blow molding process.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p>The integration of custom-made stainless steel tanks and the vapor extraction system results in a modernized, high-performance washing area. From an operational standpoint, the system is designed to ensure stable process parameters, with particular attention to:<\/p>\n<ul>\n<li>Thermal efficiency of degreasing tanks<\/li>\n<li>filtration efficiency of recirculating liquids<\/li>\n<li>Vapor capture efficiency in the final zone<\/li>\n<li>reduction in maintenance work<\/li>\n<\/ul>\n<p>These factors are crucial for maintaining consistent treatment quality and reducing operating costs over time.<\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Upgrading an existing system is a strategic choice for increasing efficiency while reducing downtime and costs. Eurotherm is the ideal partner for the design and integration of custom components into industrial car wash tunnels. Talk to our specialists to identify the revamping solution that best suits your needs.  <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section class=\"content-block overflow-hidden mt-5\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author\"><div class=\"wp-block-post-author__content\"><p class=\"wp-block-post-author__name\">Eurotherm Editorial Office<\/p><\/div><\/div><\/div><\/div><\/section><section class=\"content-block overflow-hidden mb-3\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author-biography\">The Eurotherm Editorial Office is responsible for drafting and publishing the company\u2019s technical and institutional content. It supervises all articles to ensure consistency, clarity, and continuous updates, working closely with the engineering and production departments. Each text is carefully reviewed to guarantee informational quality and provide added value to professional readers in the sector.<\/div><\/div><\/div><\/section>\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":62823,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[214],"tags":[],"class_list":["post-62825","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-new-installations"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Industrial Wash Tunnel Revamping | Eurotherm<\/title>\n<meta name=\"description\" content=\"Modernize your degreasing system without downtime: custom stainless steel tanks, gas heating, and vapor filtration. 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