{"id":59786,"date":"2026-03-23T14:23:33","date_gmt":"2026-03-23T13:23:33","guid":{"rendered":"https:\/\/eurotherm.eu\/drippings-in-industrial-liquid-coating-why-they-occur-and-how-to-eliminate-them\/"},"modified":"2026-04-15T17:24:01","modified_gmt":"2026-04-15T15:24:01","slug":"drippings-in-industrial-liquid-coating-why-they-occur-and-how-to-eliminate-them","status":"publish","type":"post","link":"https:\/\/eurotherm.eu\/en\/drippings-in-industrial-liquid-coating-why-they-occur-and-how-to-eliminate-them\/","title":{"rendered":"Drippings in industrial liquid coating: why they occur and how to eliminate them"},"content":{"rendered":"<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        A defect of film instability: analysis of drippings in the liquid coating process                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>Dripping represents one of the most obvious and penalizing defects in liquid coating. With its characteristic precipitated drop appearance, immediately visible on the surface, it compromises aesthetics and, in the most critical cases, <strong>affects coating performance<\/strong>. <\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>It is often attributed to operational errors, although this is a partial truth: the formation of drippings is in fact the result of an unachieved balance between paint behavior, application mode and process conditions. Understanding why they form therefore means approaching coating as an integrated system, in which <strong>paint viscosity, application parameters and plant configuration combine to determine film stability<\/strong>. It is on this front that defect prevention is played out.  <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p>The stability of the liquid film is governed by the balance between antagonistic forces: on the one hand, gravity, which tends to make the material flow, and on the other hand, surface tension and viscosity, which counteract its movement. Added to these are the dynamics of solvent evaporation, which change the rheology of the film over time. When this balance is altered-for example, by excess material, low viscosity, or too slow evaporation-the film loses cohesion and casting phenomena are triggered.  <\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        How drippings form: the behavior of the liquid film                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>From a physical point of view, dripping or dripping of liquid paint occurs when the newly applied film loses its stability and, under the effect of gravity, flows along the surface of the workpiece before reaching a sufficient setting condition.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>At the time it is deposited, the paint is in a fluid state<strong>(wet film<\/strong>) and must pass through a transient phase in which the atomized droplets coalesce (coalescence), solvents begin to evaporate, and viscosity gradually increases. If this process is not balanced, the force of gravity prevails over the surface tension and viscosity of the product, generating: <\/p>\n<ul>\n<li>vertical drippings;<\/li>\n<li>Extensive drips;<\/li>\n<li>Localized accumulations;<\/li>\n<li>Nonuniform thickening.<\/li>\n<\/ul>\n<p>The risk increases on <strong>vertical surfaces, edges and complex geometries<\/strong>, where the material naturally tends to concentrate.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Paint dispensing and atomization guns: pay attention to spray parameters                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>The manner in which the liquid paint is atomized and deposited on the workpiece is one of the determining factors in the formation of drippings.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>In <a href=\"https:\/\/eurotherm.eu\/it\/prodotti\/cabine-di-verniciatura-a-liquido\" target=\"_blank\" rel=\"noopener\">industrial liquid paint<\/a> booths, paint is dispensed through different types of <a href=\"https:\/\/eurotherm.eu\/it\/pistole-per-verniciatura-a-liquido-industriale\/\" target=\"_blank\" rel=\"noopener\">automatic or manual dispensing guns<\/a>.<\/p>\n<p>The spray gun atomizes the paint, that is, it controls the droplet size, the rate of impact on the part, and the uniformity of the deposit. A suboptimal gun configuration causes poor atomization and can generate an unstable film. Below are the main critical issues to be monitored.  <\/p>\n<ul>\n<li>Insufficient pressure: generates larger droplets, making the film more prone to gravity dripping.<\/li>\n<li>Excessive flow rate: causes paint buildup.<\/li>\n<li>Incorrect fan: results in uneven distribution of the product.<\/li>\n<li>Wrong distance between gun and workpiece: produces local overloads.<\/li>\n<\/ul>\n<p>Added to these variables is the substantial difference between manual and automatic application:<\/p>\n<h3>Manual application<\/h3>\n<p>In manual spray booths, the operator manages distance, speed and overlapping of passes in real time. This provides greater <strong>process flexibility<\/strong>, but introduces a margin of <strong>variability related to human intervention<\/strong>: inconsistent movements or excessive dwell times on an area can generate buildup and dripping. <\/p>\n<h3><strong>Automatic application<\/strong><\/h3>\n<p>In automated systems, guns are mounted on reciprocators or robots and work with programmed parameters. This allows for <strong>high repeatability and consistency of results<\/strong>, but exposes the process to <strong>setting errors<\/strong> such as improper speeds, non-optimized trajectories, and dispensing rates that are not calibrated to part geometries. <\/p>\n<p>In industry, coating quality depends not only on the correctness of the parameters, but on their ability to remain constant over time. Repeatability of the process is therefore a key factor in avoiding the systematic occurrence of drippings along the production. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Understanding the origin of the industrial coating defect requires an analysis of operational variables and plant conditions. Eurotherm technicians ensure a complete reading of the process and to identify the causes of defects in order to intervene effectively. <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Paint viscosity: how dilution and solvents affect film stability                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>Viscosity is the key variable that determines the film&#8217;s resistance to casting.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Paint that is too fluid tends to flow easily, while proper viscosity allows the film to solidify more evenly as solvents evaporate.<\/p>\n<p><strong>Dilution<\/strong> is one of the most frequent causes of film instability: too much solvent reduces viscosity and increases the risk of leaking. Uncontrolled dilution is responsible for the product&#8217;s nonrepeatable behavior. <\/p>\n<p>The <strong>choice of solvent<\/strong> directly affects how long the film remains fluid. Slow solvents slow evaporation, i.e., the film stays wet longer, with greater risk of dripping. Fast solvents promote faster setting: the likelihood of dripping is lowered, other defects, such as orange peel, are increased.  <\/p>\n<p>Leakage prevention requires maintaining a stable process window, that is, a controlled range of parameters within which film behavior is predictable. Even minor deviations from this window, in terms of viscosity, temperature, flow rate or ventilation, can compromise coating stability and generate surface defects. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Environmental conditions and process variables to be monitored                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>In addition to parameters related to paint formulation and application, liquid paint drip is strongly influenced by environmental conditions and process variables along the paint line.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"margin-small\">\n  <div class=\"container-fluid\">\n    <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"col-lg-12 col-xxl-10 my-5\">\n      <ul class=\"row list-unstyled\">\n                  <li class=\"col-12 mb-3\">\n            <div class=\"card d-flex flex-1 p-4 border-dark bg-white\">\n              <span class=\"text-primary bahnschrift\">01<\/span>\n              <p><strong>Cabin temperature and humidity: <\/strong>unstable and uncontrolled environmental conditions can interfere with solvent evaporation and alter film formation.<\/p>\n            <\/div>\n          <\/li>\n                  <li class=\"col-12 mb-3\">\n            <div class=\"card d-flex flex-1 p-4 border-dark bg-white\">\n              <span class=\"text-primary bahnschrift\">02<\/span>\n              <p><strong>Flash-off and solvent evaporation: <\/strong>the intermediate evaporation time between paint application and entry into the drying oven is a critical step for film stabilization.<\/p>\n            <\/div>\n          <\/li>\n                  <li class=\"col-12 mb-3\">\n            <div class=\"card d-flex flex-1 p-4 border-dark bg-white\">\n              <span class=\"text-primary bahnschrift\">03<\/span>\n              <p><strong>Line speed and synchronization of process steps: <\/strong>the correct balance between line speed, dispensing flow rate, and process time is critical to avoid liquid paint dripping.<\/p>\n<p>&nbsp;<\/p>\n            <\/div>\n          <\/li>\n                  <li class=\"col-12 mb-3\">\n            <div class=\"card d-flex flex-1 p-4 border-dark bg-white\">\n              <span class=\"text-primary bahnschrift\">04<\/span>\n              <p><strong>Workpiece geometry and orientation: <\/strong>the configuration of the workpiece and its positioning on the transport slingbar can affect paint distribution.<\/p>\n            <\/div>\n          <\/li>\n              <\/ul>\n    <\/div>\n\n    <\/div><\/div>  <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Leakage prevention comes through coordinated management of the coating process, environmental conditions and operating parameters. Eurotherm designs and manufactures systems to ensure uniformity and repeatability over time. <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        How to avoid runny paint: operational guidelines                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>Importantly, the process variables do not act independently, but interact with each other.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>For example, a change in ambient temperature changes evaporation times, in turn affecting apparent film viscosity and response to spraying parameters. Managing drippings therefore requires an integrated reading of the process, rather than isolated interventions on individual variables. <\/p>\n<p>Avoiding paint dripping in the context of <a href=\"https:\/\/eurotherm.eu\/it\/prodotti\/forni-asciugatura-polimerizzazione\/\" target=\"_blank\" rel=\"noopener\">industrial liquid processes<\/a> therefore means governing a complex balance of physical, chemical and operational variables.<\/p>\n<ul>\n<li>The paint must maintain<strong> predictable and repeatable behavior<\/strong>, and it is therefore important to check viscosity and dilution regularly.<\/li>\n<li>The application must ensure <strong>uniformity of deposition<\/strong>, so pressure and flow rate of the spray guns must be adjusted to the geometry of the part and the intended passes.<\/li>\n<li><strong>Environmental conditions<\/strong> are an integral part of the process, so temperature, humidity and airflow in the cabin must be stabilized.<\/li>\n<li><strong>Integrating automated systems<\/strong> for process control and monitoring optimizes the efficiency of the entire system.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"content-block overflow-hidden mt-5\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author\"><div class=\"wp-block-post-author__content\"><p class=\"wp-block-post-author__name\">Eurotherm Editorial Office<\/p><\/div><\/div><\/div><\/div><\/section><section class=\"content-block overflow-hidden mb-3\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author-biography\">The Eurotherm Editorial Office is responsible for drafting and publishing the company\u2019s technical and institutional content. It supervises all articles to ensure consistency, clarity, and continuous updates, working closely with the engineering and production departments. Each text is carefully reviewed to guarantee informational quality and provide added value to professional readers in the sector.<\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":38898,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[327,1],"tags":[],"class_list":["post-59786","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-learning-center","category-uncategorized"],"acf":[],"_links":{"self":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59786","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/comments?post=59786"}],"version-history":[{"count":1,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59786\/revisions"}],"predecessor-version":[{"id":59787,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59786\/revisions\/59787"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media\/38898"}],"wp:attachment":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media?parent=59786"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/categories?post=59786"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/tags?post=59786"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}