{"id":59769,"date":"2026-03-31T16:18:00","date_gmt":"2026-03-31T14:18:00","guid":{"rendered":"https:\/\/eurotherm.eu\/pitting-causes-of-contamination-in-industrial-painting\/"},"modified":"2026-04-15T17:16:57","modified_gmt":"2026-04-15T15:16:57","slug":"pitting-causes-of-contamination-in-industrial-painting","status":"publish","type":"post","link":"https:\/\/eurotherm.eu\/en\/pitting-causes-of-contamination-in-industrial-painting\/","title":{"rendered":"Pitting: causes of contamination in industrial painting"},"content":{"rendered":"<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>Dotting in paint is a surface defect that manifests as small dots, craters, or inclusions distributed throughout the film, often visible as a discontinuous, irregular pattern.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>In addition to affecting the aesthetic appearance of the artifact, this defect can weaken the continuity of the coating and, over time, affect<a href=\"https:\/\/eurotherm.eu\/en\/powder-coating-adhesion-causes-solutions\/\">adhesion and protective performance.<\/a><\/p>\n<p>In the context of industrial painting, speckling should not be interpreted as simply a local anomaly of the application step. Its occurrence is almost always the result of contamination introduced along one or more process steps, from part preparation through deposition to drying or curing. For this reason, defect management requires integrated control of substrate, environment, equipment and plant parameters. Coating booths, air filtration, and temperature and humidity control play a decisive role in the <a href=\"https:\/\/eurotherm.eu\/en\/industrial-painting-quality-control\/\" target=\"_blank\" rel=\"noopener\">final quality of the coating.<\/a>   <\/p>\n<h3>Technical focus on stippling<\/h3>\n<p>From a physical point of view, stippling is often attributable to <strong data-start=\"1148\" data-end=\"1185\">non-wetting of the substrate<\/strong> and discontinuities in the surface tension of the film. When low surface energy contaminants (oils, silicones, organic residues) are present on the surface, the coating fails to spread properly, generating visible micro-craters or inclusions. This phenomenon is particularly critical in high-throughput industrial cycles where evaporation and leveling times are short.  <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Pitting defect in liquid coating: contaminants, air, and atomization                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>In liquid coating, speckling is often related to the presence of foreign particles, microdroplets, impurities or wettability defects related to local variations in surface tension that prevent the film from spreading evenly.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>When the coating encounters dust, oils, moisture or residues that are not removed, the result is a surface dotted with spots or small craters that interrupt the continuity of the film. Water- or solvent-based coating booths are designed precisely to limit the entry of impurities and to promote more stable application conditions. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p>Among the most critical contaminants are silicone compounds, often introduced indirectly through lubricants, technical sprays or environmental residues. Even in minute concentrations, silicones create hydrophobic zones that prevent proper film spreading, generating circular craters (&#8220;fish-eyes&#8221;) and diffuse speckling. For this reason, it is the practice in <a href=\"https:\/\/eurotherm.eu\/en\/industrial-coating-techniques-systems\/\" target=\"_blank\" rel=\"noopener\">industrial painting<\/a> areas to completely eliminate the use of silicone-containing products. Below are the main sources of risk.   <\/p>\n<ul>\n<li>Substrate contamination due to oils, grease, processing dust or pretreatment residues.<\/li>\n<li>Insufficiently filtered air inside the <a href=\"https:\/\/eurotherm.eu\/en\/bespoke-liquid-coating-booth\/\" target=\"_blank\" rel=\"noopener\">spray booth<\/a>.<\/li>\n<li>Condensation or residual moisture on the piece before application.<\/li>\n<li>Spattering or uneven atomization of paint, which promotes the formation of microdroplets and inclusions.<\/li>\n<li>Contact with contaminated tools, media, or gloves during handling of the artifact.<br \/>\nEvaporation or too rapid drying that fixes impurities before film leveling.<\/li>\n<li style=\"list-style-type: none;\">\n<\/li>\n<\/ul>\n<p>Atomization parameters also directly influence dot formation. Uneven droplet size distribution (unstable spray pattern, suboptimal pressure, incorrect viscosity) can generate microdroplets that fail to coalescence properly, creating visible inclusions in the final film. The combined control of viscosity, pressure, and flow rate is therefore essential to ensure proper leveling in <a href=\"https:\/\/eurotherm.eu\/en\/liquid-coating-industrial\/\" target=\"_blank\" rel=\"noopener\">liquid coating<\/a>.  <\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Protect your production from the risk of spotting with systems designed for maximum cleanliness. Eurotherm solutions optimize filtration, airflow and thermo-hygrometric conditions, ensuring stable and repeatable applications over time. Improve coating quality by taking action on the plant, not just the defect.  <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Pitting defect in powder coating: foreign powder, recycling, and process fluidity                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>In powder coating, speckling can arise either from contamination present on the surface or from impurities introduced into the recovery cycle or filtration system. Because the powder is applied electrostatically and then baked in an oven for curing, any foreign agglomerates or particles can become visible dots in the finished film. <\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Advanced filtration systems, suction walls, and dust recovery devices are intended to keep the application environment clean and preserve the quality of the recycled material. Below are the main sources of risk. <\/p>\n<ul>\n<li>Presence of environmental dust, fibers or solid debris in the cabin.<\/li>\n<li>Contamination of recovered powder during recycling and reuse stages.<\/li>\n<li>Residual moisture that alters smoothness and promotes agglomeration.<\/li>\n<li>Foreign particles in the vacuum system or filters not maintained properly.<\/li>\n<li>Uneven deposition due to suboptimal calibration of the electrostatic gun.<\/li>\n<li>Uneven firing, which can fix defects already present in the initial deposit.<\/li>\n<\/ul>\n<p>In <a href=\"https:\/\/eurotherm.eu\/it\/prodotti\/impianti-di-verniciatura-a-polvere\/\" target=\"_blank\" rel=\"noopener\">powder lines<\/a>, stippling is often related to cross-contamination between different batches or colors and suboptimal recycling management. The presence of heterogeneous particles or agglomerates alters the particle size distribution of the powder, making the deposit uneven. In addition, high relative humidity values (typically &gt;80%) promote lump formation, compromising fluidization and increasing the risk of inclusions in the film.  <\/p>\n<p>The stability of the electrostatic field is also crucial: improper grounding of guns, pipes or parts can generate parasitic charges that disrupt uniform powder deposition, increasing the likelihood of point defects.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Process parameters affecting the formation of stippling                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>To understand stippling in industrial painting, it is necessary to consider the interaction between environment, plant and material.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Vertical flow spray booths offer more homogeneous and cleaner air conditions than other solutions, while in liquid booths temperature and humidity control is a key determinant of application quality. In <a href=\"https:\/\/eurotherm.eu\/en\/powder-coating-how-it-works-benefits-applications\/\">powder coating<\/a>, filtration and material recovery are also central to limiting contamination. Below are the most critical variables.  <\/p>\n<ul>\n<li>Efficiency of inlet and recirculating air filtration.<\/li>\n<li>Thermohygrometric stability of the coating environment.<\/li>\n<li>Cleaning of surfaces, supports, and handling tools.<\/li>\n<li>Quality of compressed air, which should not introduce condensation or oily residue.<\/li>\n<li>Correct balance of air flows in the cabin.<\/li>\n<li>Maintenance of filters, suction walls, and recovery systems.<\/li>\n<\/ul>\n<p>In more advanced systems, air filtration is done according to ISO 16890 classifications, with multiple stages up to high-efficiency filters (HEPA) to retain ultrafine particles. Proper sizing of the filters and their maintenance are essential to prevent the deposition of contaminants on the still-wet film. <\/p>\n<p>Thermohygrometric control directly affects film rheology: high temperatures accelerate evaporation by reducing leveling time, while high humidity can cause surface condensation and adhesion defects. The use of air handling units (AHUs) helps maintain consistent and repeatable conditions. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        How to avoid stippling in industrial painting                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p>Preventing speckling requires strict control of contamination, ventilation and workpiece preparation.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>The goal is not only to remove visible impurities, but to make the entire coating cycle stable, so as to reduce the variables that can generate surface defects. Eurotherm powder and liquid booths are set up precisely to limit contamination and ensure more consistent working conditions. <\/p>\n<h3>Substrate stabilization and pretreatment<\/h3>\n<p>In industrial cycles, substrate preparation should follow established standards (e.g., ISO 12944 for corrosion protection), including degreasing, washing and chemical conversion steps. Verification of surface wettability is a key indicator of pretreatment quality. <\/p>\n<p>The first defense against speckling is a perfectly clean and dry surface. In fact, any residue on the substrate tends to show up in the final film and is therefore vital: <\/p>\n<ul>\n<li>Ensure effective washing and rinsing before painting.<\/li>\n<li>Ensure<a href=\"https:\/\/eurotherm.eu\/it\/prodotti\/forni-asciugatura-polimerizzazione\/\" target=\"_blank\" rel=\"noopener\">complete drying of the piece<\/a>.<\/li>\n<li>Avoid handling after pretreatment without adequate safeguards.<\/li>\n<li>Check for dust, oils and condensates before entering the cabin.<\/li>\n<li>Limit the entry of impurities and maintain constant air quality.<\/li>\n<li>Use booths with filtration appropriate for the type of process.<\/li>\n<li>Keep air flows and interior cabin surfaces clean.<\/li>\n<li>Prefer, when required by the cycle, configurations that provide greater flow homogeneity.<\/li>\n<li>Continuously monitor temperature and humidity.<\/li>\n<\/ul>\n<p>Spray booths must operate under slightly positive pressure relative to their surroundings. This prevents the entry of external dust and ensures a controlled, laminar airflow, drastically reducing the risk of airborne contamination. <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <h3>Equipment and materials management<\/h3>\n<p>Application equipment can also become a source of contamination if not well maintained. To avoid paint defects such as spotting, it is always important: <\/p>\n<ul>\n<li>Check guns, nozzles, piping and fuel systems regularly.<\/li>\n<li>Check the quality of compressed air.<\/li>\n<li>Properly manage dust recovery in dry lines.<\/li>\n<li>Isolate clean materials from already opened or contaminated materials.<\/li>\n<\/ul>\n<p>Compressed air quality must conform to industry standards such as ISO 8573-1, which defines contamination limits for solid particles, water and oil. The presence of condensate or oily aerosols in the air can introduce contaminants directly into the film, generating speckling and adhesion defects. <\/p>\n<h3>Operational control and maintenance<\/h3>\n<p>The stability of the process depends on the repeatability of the working conditions. Therefore, excellent and flawless painting requires: <\/p>\n<ul>\n<li>Perform scheduled maintenance on vacuum and filtration systems.<\/li>\n<li>Replace filters when their condition no longer ensures adequate performance.<\/li>\n<li>Clean the cabin and work areas periodically.<\/li>\n<li>Constantly check the quality of the output coating to intercept any abnormalities immediately.<\/li>\n<\/ul>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Spotting is always the result of an uncontrolled process cause. Eurotherm technicians analyze contamination, application parameters and plant conditions to identify the source of the defect and define targeted interventions. Contact us for a technical evaluation of your paint cycle.  <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n<section class=\"content-block overflow-hidden mt-5\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author\"><div class=\"wp-block-post-author__content\"><p class=\"wp-block-post-author__name\">Eurotherm Editorial Office<\/p><\/div><\/div><\/div><\/div><\/section><section class=\"content-block overflow-hidden mb-3\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author-biography\">The Eurotherm Editorial Office is responsible for drafting and publishing the company\u2019s technical and institutional content. It supervises all articles to ensure consistency, clarity, and continuous updates, working closely with the engineering and production departments. Each text is carefully reviewed to guarantee informational quality and provide added value to professional readers in the sector.<\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":59768,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[327,1],"tags":[],"class_list":["post-59769","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-learning-center","category-uncategorized"],"acf":[],"_links":{"self":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59769","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/comments?post=59769"}],"version-history":[{"count":1,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59769\/revisions"}],"predecessor-version":[{"id":59770,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/59769\/revisions\/59770"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media\/59768"}],"wp:attachment":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media?parent=59769"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/categories?post=59769"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/tags?post=59769"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}