{"id":55409,"date":"2025-09-23T16:29:32","date_gmt":"2025-09-23T14:29:32","guid":{"rendered":"https:\/\/eurotherm.eu\/painting-plant-for-truck-and-industrial-vehicle-axles\/"},"modified":"2025-10-14T09:51:14","modified_gmt":"2025-10-14T07:51:14","slug":"painting-plant-for-truck-and-industrial-vehicle-axles","status":"publish","type":"post","link":"https:\/\/eurotherm.eu\/en\/painting-plant-for-truck-and-industrial-vehicle-axles\/","title":{"rendered":"Painting plant for truck and industrial vehicle axles"},"content":{"rendered":"<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Industrial painting of automotive components: a newly developed automatic plant                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12 my-5\">\n                    <div class=\"text-dark\">\n                        <h3><p><strong>Eurotherm builds a fully automated axle painting plant<\/strong> dedicated to the pretreatment and finishing of truck axles, developed for a leading multinational automotive company.<\/p>\n<\/h3>\n                    <\/div>\n                <\/div>\n                                <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Managing the industrial painting of critical components such as <strong>truck and heavy-duty truck axles<\/strong> means dealing with a highly complex process, where each step is crucial to achieving reliable products and lasting performance. From multi-stage chemical pretreatment in the <a href=\"https:\/\/eurotherm.eu\/en\/products\/automatic-washing-tunnel\/\">wash tunnel<\/a>, to <a href=\"https:\/\/eurotherm.eu\/en\/products\/powder-coating-booths\/\">pressurized booths for automatic and manual paint application<\/a> at controlled temperature and humidity, each step contributes to corrosion protection, uniformity of finish, and a high degree of weathering resistance.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p><strong>Compliance with international painting and anti-corrosion treatment standards<\/strong><a href=\"https:\/\/blog.ansi.org\/ansi\/iso-12944-corrosion-protection-steel-paint\/\" target=\"_blank\" rel=\"noopener\">(e.g., IO 12944, ASTM B117<\/a>) is an integral part of the design to ensure durability and compliance with automotive requirements. To this end, proper plant design and sizing are essential conditions to ensure consistent quality and large-scale productivity.<\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Axle painting plant: 1500 pieces per day with optimized productivity                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>The newly designed plant is equipped with a system for sorting parts via automatic loading shuttles, and RFID tracking for autonomous management of the painting cycle, which is useful for ensuring and documenting the correct execution of each process step.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p><strong>Given the need to produce 1,500 parts per day in 3 shifts<\/strong>, a bi-rail overhead conveyor enables accumulation, bypass, and balancing between zones, and manages the accumulation time of parts at different processing stations. Thanks to the automatic overhead conveyor, parts advance at different speeds according to the transit zones to maximize the entire process and reduce cycle times. <\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden padding-small bg-secondary\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Pretreatment and drying of truck and truck axles: the industrial painting cycle                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco  text-white\">\n                            <p>Pretreatment of <strong>truck and truck axles<\/strong> in the 3-stage in-line washing tunnel includes:<\/p>\n<ul>\n<li>Degreasing, to remove oils, grease, chips and processing contaminants.<\/li>\n<li>Rinse with tap water.<\/li>\n<li>Rinse with recirculated reverse osmosis water and final rinse with demineralized water from pure osmosis.<\/li>\n<\/ul>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\" text-white\">\n                        <p>After washing is complete, the axles undergo blow-off, that is, they are blasted by high-pressure air jets to remove residual water from surfaces and cavities, and reduce the heat load in the drying oven. Preliminary drying (dry-off) of the parts in the drying tunnel removes all traces of moisture and prepares the parts for subsequent painting.<\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section          class=\"general-swiper-gallery padding-small overflow-hidden \">\n    <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">\n        <div class=\"swiper-container swiper-gallery-dida\">\n            <div class=\"swiper-wrapper\">\n                                    <div class=\"swiper-slide\">\n                        <figure class=\"gallery-dida-card text-left\">\n                            <div class=\"d-flex flex-column\">\n                                <div class=\"bordered-img d-flex\">\n                                    <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2025\/09\/Cabina-di-sabbiatura-Assali-Autocarri-Eurotherm-414x277.jpg\" alt=\"Eurotherm\" class=\"respimg\" title=\"Eurotherm\">\n                                <\/div>\n                            <\/div>\n                                                    <\/figure>\n                    <\/div>\n                                    <div class=\"swiper-slide\">\n                        <figure class=\"gallery-dida-card text-left\">\n                            <div class=\"d-flex flex-column\">\n                                <div class=\"bordered-img d-flex\">\n                                    <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2025\/09\/Catenaria-Impianto-verniciatura-industriale-Assali-truck-Eurotherm-414x277.jpg\" alt=\"Eurotherm\" class=\"respimg\" title=\"Eurotherm\">\n                                <\/div>\n                            <\/div>\n                                                    <\/figure>\n                    <\/div>\n                                    <div class=\"swiper-slide\">\n                        <figure class=\"gallery-dida-card text-left\">\n                            <div class=\"d-flex flex-column\">\n                                <div class=\"bordered-img d-flex\">\n                                    <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2025\/09\/Processo-di-verniciatura-Assali-Autocarri-Eurotherm-414x277.jpg\" alt=\"Eurotherm\" class=\"respimg\" title=\"Eurotherm\">\n                                <\/div>\n                            <\/div>\n                                                    <\/figure>\n                    <\/div>\n                                    <div class=\"swiper-slide\">\n                        <figure class=\"gallery-dida-card text-left\">\n                            <div class=\"d-flex flex-column\">\n                                <div class=\"bordered-img d-flex\">\n                                    <img decoding=\"async\" src=\"https:\/\/eurotherm.eu\/wp-content\/uploads\/2025\/09\/Robot-vernciatore-Assali-camion-Eurotherm-414x277.jpg\" alt=\"Eurotherm\" class=\"respimg\" title=\"Eurotherm\">\n                                <\/div>\n                            <\/div>\n                                                    <\/figure>\n                    <\/div>\n                            <\/div>\n\n            <div class=\"general-swiper-nav d-flex justify-content-center justify-content-lg-end order-1\">\n                <div class=\"btn btn-rounded btn-outline-primary gallery-prev me-3\">&lt;<\/div>\n                <div class=\"btn btn-rounded btn-outline-primary gallery-next\">&gt;<\/div>\n            <\/div>\n        <\/div>\n\n        <\/div><\/div>    <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Automatic axle painting and manual touch-up: quality and uniformity of finish                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Two paint booths equipped with a system for controlled temperature and humidity and active aeraulic balancing (dynamic airflow balancing), handle automatic liquid painting of parts, ensuring uniform application of thick, strong films over the entire surface.  <strong>A forced-ventilation desolvation room helps to ensure sufficient and controlled air exchange.<\/strong><\/p>\n                        <\/div>\n                                    <\/div>\n            \n                            <div class=\"col-lg-12\">\n                    <div class=\"text-dark\">\n                        <p>Placed immediately after the automatics, two manually operated pressurized paint booths house the operators responsible for visually inspecting the parts, who correct any surface imperfections by manually touching up the paint.<\/p>\n                    <\/div>\n                <\/div>\n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section class=\"bg-primary cta-block\">\n   <div class=\"container-fluid\">\n        <div class=\"row\"><div class=\"col-lg-8 offset-lg-4\">    <div class=\"row align-items-start\">\n      <div class=\"col-lg-5\">\n        <div class=\"\">\n          <div class=\"text-white text-uppercase h1 xl\">\n            <p>Get in touch<\/p>\n          <\/div>\n        <\/div>\n      <\/div>\n      <div class=\"col-lg-6 offset-lg-1\">\n                  <div class=\"h4 text-white\">\n            <p>Do you operate in OEM manufacturing or industrial truck or bus bodywork? Eurotherm supports you with custom-designed paint solutions. <\/p>\n          <\/div>\n                <div class=\"cta-link-toform\">\n          <a class=\"btn btn-light text-primary\" href=\"#get-in-touch\">\n            Request a consultation &raquo;\n          <\/a>\n        <\/div>\n      <\/div>\n    <\/div>\n    <\/div><\/div>  <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Paint drying and energy efficiency: a sustainable plant for industrial vehicles                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>After painting, <a href=\"https:\/\/eurotherm.eu\/en\/products\/drying-polymerisation-and-annealing-ovens\/\">liquid paint drying takes place in the drying oven, producing uniform coatings free of surface defects<\/a> that are durable and resistant to mechanical, chemical and atmospheric agents. This is followed by cooling of the parts to room temperature inside a forced-air cooling tunnel to allow safe unloading.<\/p>\n<p>All heat generators in the plant are powered by hybrid electricity\/hot water, combining electrical energy with heat recovered directly from the internal smelter in the production plant. By harnessing two energy sources, the heating system optimizes its operation as needed to maximize efficiency and energy savings. <strong>This solution also contributes to environmental sustainability and business continuity, in line with carbon footprint reduction goals in the automotive sector.<\/strong><\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        From axle experience to commercial vehicles: buses, coaches and vans                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>With this plant, Eurotherm has created a complete solution for the <strong>automatic painting of axles for industrial vehicles and heavy trucks<\/strong>, capable of combining <strong>productivity, certified quality and energy sustainability<\/strong>.<\/p>\n<h3><strong>Paint systems for OEMs and industrial body shops: tailor-made solutions<\/strong><\/h3>\n<p>The experience gained in setting up a complete painting system for <strong>truck axles and heavy industrial vehicles<\/strong> allows us to transfer the same skills to other areas of the automotive sector. In fact, the solutions designed for anticorrosive treatment and finishing of critical components can be adapted to the production and maintenance of <strong>buses, coaches, vans, and large commercial vehicles.<\/strong> <\/p>\n<p>Thanks to a modular and flexible approach, the paint plant can be sized and configured to meet the productivity needs of <strong>OEMs, industrial body shops and maintenance centers<\/strong>, ensuring consistent quality, operator safety and <strong>energy eco-efficiency<\/strong> in every context.<\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section\n    class=\"content-block overflow-hidden margin-small\">\n\n    <div class=\"container-fluid\">\n                    <div class=\"row\">\n                <div class=\"col-lg-8 offset-lg-4\">\n        \n        <div class=\"row\">\n            <!-- Titolo -->\n            <div class=\"col-lg-12\">\n                                    <h2 class=\"bordered-title h4\" >\n                        Partners for OEMs and industrial bodyshops: custom paint facilities                    <\/h2>\n                            <\/div>\n        <\/div>\n\n        <div class=\"row mt-3 align-items-center\">\n                                            <div class=\"col-lg-12\">\n                                            <div class=\"paragrafo-elenco text-dark\">\n                            <p>Thanks to this experience, Eurotherm offers itself as a strategic partner not only for the realization of painting plants dedicated to industrial vehicle axles, but also for OEM companies, production managers and industrial body shops that need complete, safe and sustainable lines. Each project is developed with attention to the customer&#8217;s concrete objectives: increased productivity, reduced energy costs, compliance with international quality and safety standards, and process traceability according to Industry 4.0 logics. In this way, investment in a new plant translates into increased competitiveness, production reliability and business continuity.  <\/p>\n                        <\/div>\n                                    <\/div>\n            \n                    <\/div>\n\n                        <\/div>\n            <\/div>\n            <\/div>\n<\/section>\n\n\n<section class=\"content-block overflow-hidden mt-5\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author\"><div class=\"wp-block-post-author__content\"><p class=\"wp-block-post-author__name\">Eurotherm Editorial Office<\/p><\/div><\/div><\/div><\/div><\/section>\n\n<section class=\"content-block overflow-hidden mb-3\"><div class=\"container-fluid\"><div class=\"author-box-wrap\"><div class=\"wp-block-post-author-biography\">The Eurotherm Editorial Office is responsible for drafting and publishing the company\u2019s technical and institutional content. It supervises all articles to ensure consistency, clarity, and continuous updates, working closely with the engineering and production departments. Each text is carefully reviewed to guarantee informational quality and provide added value to professional readers in the sector.<\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":55309,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[214],"tags":[],"class_list":["post-55409","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-new-installations"],"acf":[],"_links":{"self":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/55409","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/comments?post=55409"}],"version-history":[{"count":6,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/55409\/revisions"}],"predecessor-version":[{"id":55865,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/posts\/55409\/revisions\/55865"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media\/55309"}],"wp:attachment":[{"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/media?parent=55409"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/categories?post=55409"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/eurotherm.eu\/en\/wp-json\/wp\/v2\/tags?post=55409"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}