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Liquid coating systems

The Eurotherm liquid coating plants are designed paying the utmost attention to the quality of the finish, taking care that dust or other impurities do not pollute the inside of the plant. With this in mind, great importance is also given to optimizing the work cycle, which is necessary to ensure great management flexibility, reduce waste and enable high energy savings.

Schema
01 Automatic Washing Tunnel
02 Liquid Paint Booth
03 Drying Oven
04 Drying Tunnel
05 Air transporter

Focus On

CUSTOM DESIGN

Our liquid painting systems are made with the specific needs of the company in mind: from the type of parts to be painted to the space available, from the quality of the desired finish to the material to be treated.

Liquid coating systems
01

Automatic Washing Tunnel

Washing is a pretreatment necessary to prepare parts for painting and allow for optimal finishing in subsequent stages. Through the use of degreasing and cleaning solutions specific to the material being treated, Eurotherm automatic washing tunnels are designed to handle up to 6 stages and are equipped with systems for storing and recovering contaminated fluids.

  • High customization of wash cycle up to 6 steps
  • No discharge to sewer and release of pollutants into the environment
  • Reduced contamination between process fluids with dedicated skids per phase
  • Less waste with closed-loop systems
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Combining chemical, thermal and mechanical action, washing systems are designed to ensure excellent results by removing all traces of impurities or dirt that could compromise paint quality.

Entirely customizable in size and functionality, Eurotherm automatic washing tunnels can accommodate artifacts of any shape and size.

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Liquid Paint Booth

Eurotherm liquid paint booths can be used with water- or solvent-based coatings and can be easily incorporated into manual and step-by-step or continuous feed coating systems. They can be equipped with dry filtration systems by means of suction walls or refined aeraulic balancing systems; horizontal, vertical and oblique flow types are distinguished according to the quality requirements.

  • Total customization according to painting requirements
  • AHU Air handling units for controlled pressurization, temperature and humidity
  • Emissions below legal limits due to efficient filtration and overspray recovery systems
  • Maximum safety and clean air for operators in the cabin
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Dry filtration spray booths are suitable for large components at low production rates, while water curtain booths are developed for painting large batches at high production rates.

Entirely customizable in size and functionality, Eurotherm liquid paint booths can accommodate artifacts of all shapes and sizes.

Liquid Paint Booth

Drying Tunnel and Drying Oven

The drying tunnel located at the exit of the washing tunnel and the drying oven inserted at the end of the liquid painting cycle are both equipped with an independent heat generators. In the case of the drying tunnel, the purpose is to dry the surface of the pieces to prepare them for the subsequent painting, while the task of the drying oven is to allow the water-based or solvent-based paint to dry more quickly in order to remove the pieces from the line without slowing down.

  • Customized sizes according to production requirements
  • Hybrid design for optimized consumption
  • Heating efficiency and thermal insulation
  • Energy saving and heat recovery systems
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Drying tunnels and drying ovens normally handle temperatures between 60°C and 120°C while special infrared ovens for gelling, are indicated in the case of special applications.

Entirely customizable in size and functionality, Eurotherm ovens can accommodate artifacts of all shapes and sizes.

Drying Tunnel and Drying Oven

Air transporter

The overhead conveyor is the connecting element between the various areas of the coating plant and allows the part to proceed sequentially through all processing steps. Workpieces hanging from the flight bars are moved without ever having to be detached to increase plant efficiency and reduce downtime between processing. The loading and unloading areas can be equipped with a lifting station that allows the flight bar to be raised and lowered to facilitate part loading and speed up preparation first and line unloading later.

The choice of the most appropriate overhead conveyor for production needs is closely related to the type of plant.

STEP BY STEP PLANTS

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For complex, time-varying productions.

The various processing zones are separated by automatically opening doors, and workpieces are conveyed “on call” to them by a power and free conveyor.

CONTINUOUS PLANTS

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For large mass production with few color changes.

The continuous-feed monorail conveyor and the absence of doors demarcating different work zones characterize the automatic coating lines.

Automation

Our management software is designed to control machines and industrial processes and simplify work through advanced programming tools that relate plants to the production line and the company's management software.

Design

Improperly sized plants or those equipped with poor hardware result in poor results. Incorrect calculations on production volumes and errors in evaluation on the various process steps can result in a mismatch between reality and expectations on the finished product.

Analyzing and understanding the customer’s production needs and examining the structural constraints of the production site is the starting point of every Eurotherm project. Taking into consideration the type of material and design of the parts to be painted; the effect to be achieved in terms of both aesthetics and function with special finishes and treatments; the need to automate or manually manage certain process steps; the structuring of the plant, i.e., the definition of the elements that compose it, is carried out.

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Assistance

Eurotherm has an active emergency response system on an international scale.

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We provide telephone and e-mail support to understand the problem and support the customer, where possible, in autonomous troubleshooting.

For on-site interventions, guaranteed within 48 hours after the problem is reported, we have teams of skilled technicians who can work on both the mechanical and electrical parts of the system.

Eurotherm case studies

Automatic liquid painting plant


May 29, 2022 – 4:10 pm

Automotive

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Automatic liquid painting plant
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